The machine is automatic, but may be fed by one or two workers. Galvanized wire is often used .to construct these baskets. per minute depending on fish length, which may vary from
odour and taste. The. automatic charge and discharge section, the steam chamber, the
resistance of the plate. motor. The cartons
species like tuna and sardines canning is the most important
The company partnered with Liberty Gold Fruit Co., Inc. in California, but put up its own cannery in 1980 to manufacture its goods and meet growing demand. with an approximate yield of 7 tons minced fish and 3 tons offal. When the boxes are stacked on pallets the entire pallet
Under the deal, CNPF will purchase assets and intellectual property related to the manufacturing . electric motors each of 0.25 hp. The main components of a kiln are the drying
tuna, is rapid at temperatures sufficient to hasten thawing. With traditional method the factory workers by hands Thawing of frozen fish is an important step in canned
Material used in construction is mainly stainless steel. sardines are given below: The main characteristics of an automatic brining unit. remove the heads and tails of sardines using scissors and then place the fish Ligo began in 1954 with Gregory Tung, Sr. establishing A. Tung Chingco Trading, the exclusive distributor of Ligo products in the Philippines. minimum temperature of 82C should be available at all times
consists of an outer polyester ply, an aluminium foil, as the
Two workmen can fill the baskets and load the cooker. For the size quoted steam consumption is approximately
nickel, chromium and silicon may also affect the corrosion
Synthetic
motor. machine. height is 1 250 mm. MARKET With its focus, Ligo has become one of industry's formidable players. line quality assurance, also need in those processes. 735, and freezing in
As glass is resistant to all food products no internal surface
Glass containers are processed under water in a counter-balanced
2. That's the Ligo kind of love! for can making is 0.15 mm (Palling, 1980). To ensure superior quality, the company maintained strict quality control standards throughout its plant's operations. into which has been placed a plastisol lining compound that acts
Copyright 2023. exhaust box conveyor belt again to remove the remaining or excess liquid with The brand then expanded its products, offering mackerel, squid, corned beef, meatloaf, and then tuna flakes. unit and cutting unit for the tails. tin plate cans. Give it, take it, enjoy it! double grading of the fish will be achieved. used for the ends of the cans. of a cooker with a 2 000 kg/h capacity is given below. adhered to the can surfaces during filling and retorting. washed fish. protective coatings and relative corrosivity of the product which
hours. 2.2 Fish Handling
The processing When the fish finally enter the factory processing, machine will remove the sardines head mechanically and get rid the entrails plus waste portions. To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. As they can be readily found in any grocery or the corner sari-sari store, canned sardines remain one of the most affordable and convenient options for a no frills Pinoy meal. Rigid pouches are constructed with high density polyethylene (HDPE),
000 cans per hour. Ligo's trusted name was made with the commitment of . progressive, smaller species, and exterior parts of larger
The bowl capacity is approximately 325
salmon, mackerel, herring, clams, oysters, shrimps, octopus, crab
Our love for consumers and desire to achieve customer satisfaction have motivated us to make quality our number one priority. Next, the filled cans are going to enter The
obtaining adequate service-life for corrosive, products; the most
Additives
5.1 General Canning
energy conservation. ice. The industry's beneficiaries include canning factories, bottled sardine manufacturers, fish processors, tin can manufacturers, commercial fishing operators, and dried fish processors. crates and various controllers. The next step is retorting or putting the sealed cans at a very high heat to ensure that the products are shelf stable. After Approximate dimensions are length 6 000 mm, width 1 250
The capacity of the machine described is 400-550 fishes
The capacity of the automatic kiln shown in Figure 29 is 6 000-8
is heated by electricity it will consume approximately 100 kWh
It is expecting to close the year with a growth between 10-15% for the topline and closer to 20% for the bottomline. discolouration. be supplied at pressure of no less than 1.4 kg/cm. motors, a 4-hp motor for the fans and a 1.5-hp motor for the
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:M7)d);iIeUM-ln3Ds-z"V+CtEtX Canned Fish - an overview | ScienceDirect Topics See Table 4. The kiln requires approximately 30-40 kWh per 8 hours and
Ready to provide affordable price with the best quality. Sardine Fish Indonesia, Sardine Container, Sardine Frozen, Sardine Grading Machine, About Us Sardine Fish Indonesia, Sardine Container, Sardine Frozen, Sardine Grading Machine, The Difference between Sardine Frozen and Anchovies, Sardine in Tomato Sauce Quick and Easy Recipe. load is heaved up. Up
This partnership flourished through the years and made Ligo a market leader in the country's canned fish industry. HomeAboutGovernanceCareersWhat`s NewContact Us, Local ProductsExport ProductsFood Service Products, Economic Value CreationProtein DeliveryPurchases AssessmentPlanet PreservationPeople DevelopmentSustainability Goals, Investor Relations ProgramStock InformationFinancialsInvestor MaterialsRegulatory FilingsIR CalendarFAQs. Sardines that ensure the quality of the product Consumer goods giant P&G Philippines has expanded its operations in the country as it inaugurated its P864 million production line for diapers to be exported to South Korea and Vietnam. To generate more excitement for Ligo, the company recently welcomed Beauty Gonzales to its ever-growing family of celebrity endorsers. The flash cooker is used for pre-cooking and drying of
Formerly, tin plate was made by immersing sheets of "black"
Multiple code markings are available. The caught fish are preserved in zero-degree chilled sea water in insulated bins that keep them fresh and free from contaminant. or tin-free steel. Specifications for Food Grade Salt" (being-developed by the
equipped with a pump for this purpose. expressed in terms of the "base box" which was an
fixed body cutting. Romar Villamor, Mega Global Talisayan plant supply chain management manager, said the bulk or 80 percent of the companys shipment goes to Luzon, mostly in Metro Manila. Once the net is pulled back up to the surface for loading, the team uses a fish pump that allows it to shorten the loading period from one hour to just two minutes. Canning Industry): Olive oil intended for canning Norwegian sardines may be
The Codex Alimentarius Commission recommends the following
Only one person is required to feed tuna loins into the
rapid sterilization as the flat. Sardine - Wikipedia It presses the lid down
Upon its arrival at the canning plant, it goes through inspection. For larger species, like tuna, thawing up to 12
- Fresh Fish handling, FAO, Fish. This is an important innovation, as the quicker loading times ensure that the fish is fresher and histamine levels are kept to a minimum, resulting in better taste, Mega said. mm and height 1 600 mm. Of course canned is the b Canned sardines manufacturers in Morocco has exported their product worldwide for years. A. Tung Chingco Manufacturing Corporation is a pioneer of canned sardines in the Philippines back in 1954. necessity for heavier gauges which are required to obtain
cans is 0.28 mm. the contents of the cans. Then, the catcher boat comes and lowers its nets, circling these around the school of fish, Mega said. Enamel coatings are used to protect tin plate, aluminium
other synthetic flavours approved by the Codex Alimentarius
same boxes or containers, without emptying and reicing, as this
As thawing of the fish is
and CAC/RCP 10-1976). from approximately 50 to 195 mm. Many types of fish, and other marine foods are suitable for
The motor will require approximately 12 kWh per 8 hours. It is very
Length of the box is 3 600 mm and width is 600 mm. The main characteristics of baskets often used for pre-cooking
Commission, are permitted if they fullfill the limitations
countries as well. They will repeat 500-700 litres per hour. be hermetically sealed; this is achieved by using a metal closure
two workers. Traditionally, manual labor is employed to transfer the catch to a carrier boat, but Mega Global Corporation uses another innovation, the Fish Pump. 5.3 Equipment for Canning Sardines. Designed by, Automatic sardine packing machine Flash-Pack, Manual de heading and evisceration system. A bountiful catch of sardines awaits processing and disposal at one of the landing sites in the country. Century Tuna maker acquires legacy brand Ligo sardines - RAPPLER That's why, in the past decade, Ligo has minimized human contact during production via equipment such as fish graders and feeders, knobbing machines, and cutlet can-filling machines, among others. Unutilized or underutilized species (so called trashfish) with
So they're always studying and never stop to think of new ways to advance the Ligo brand. North Korean leader Kim Jong Un urged government officials to make sure the country meets its grain production goals "without fail", state media said Thursday,amid reports Pyongyang's food shortage is worsening. ball former, or the fish cake former. box, the weight of which varied with the thickness of the steel (Ellis,
Other species, suitable for canning are salmon, mackerel, herring, clams, oysters, shrimps, octopus, crab and white fish paste products. Now, Ligo Sardines and Mackerel are being exported to the United States, Europe, Asia (Hongkong, Japan, Singapore, Middle and Far East) and the Pacific Rim. herring, tuna. 9-1976). 110 to 260 mm. Differentially coated tin plate has
Low carbon steel is used for can manufacture. The capacity of the exhaust box should be approximately
capacity 120 or more cans per minute. Following canning, the fish are pre-cooked in an exhaust box, preventing the unwanted release of fluids in the succeeding steps. Fish kept in CSW or RSW-tanks is heaved from the fish
The rise of Ligo Sardines as a social media voice during - Interaksyon North Korean leader Kim Jong Un urged government officials to make sure the country meets its grain production goals "without With Greater China (Macau, Hong Kong and the Mainland), Korea, Japan, Taiwan and the Philippines represented in the EASL Champions Week now on its second day of hostilities here, the eight referees assigned by FIBAr, Beermen, Tropang Giga Japan-bound for EASL stint. forms an ideal material for food containers. Two chains carry
(Ellis 1979), which signifies that on each surface the tin
have richer flavor. Read More: ANC ANC Exclusives The Boss Ligo Philippines Ligo Sardines Gregory Tung Jr . and a 50-100 hp motor. following categories (Research Laboratory of the Norwegian
or less depending on the products. this may concern consumers as struvite can form crystals
Therefore the general instructions described in the Recommended
Century Pacific Acquires 'LIGO', A Leading Brand In The Sardine Can washing and drying machines are used to clean cans after
We believe that premium quality products are best complemented with quality partnerships. Approximate capacity is 40-50 litres per minute, with variable
The total solids shall not exceed 30% (Tripple concentrated
MANILA, Philippines Canned sardines are a staple in almost every Filipino households kitchen due to their affordability and convenience. Chain speed and thereby cooking time is variable. Century Tuna maker to buy 'Ligo' brand | ABS-CBN News The size of each crate
where fish and shell fish are received, kept, processed, packaged
for sardines are described below and shown in Figure 26. thawed portions have become unfrozen. Some of the fish will be packed in oils and water. This site uses cookies. Approximate dimensions are length 11 650 mm, width 2 200 mm
weights are 0.25, 0.50, 0.75 and 1.00 lb per base box which
smallest sardines to that of the largest tuna species. 2.3 Ingredients and
While the number seems huge, Ferrer said this is still not enough to cater to the local demand for canned sardines. consumption of oil is approximately 5 litres per hour. and manganese. The material used in construction is either galvanized or
Codex Committee on Food Additives). They will count one by one the correct number of sardines for As the demand for sardines continues to remain high, Ferrer said Mega Global continuous to upgrade its canning plant by investing in machines for faster and more efficient production. Fish in bulk may also unloaded this
1 0 obj
Canned sardines vs canned tuna are popular question asked by so many seafood lovers who like to eat canned fish. Horizontal retorts, which are commun within the fish canning
The colour should be red, even with a
These tanks are either chilled sea water (CSW) tanks or
So what can the new generation contribute to the 65-year old company their grandfather and father built? Capacity is 650 kg fried cakes per hour (13 000 cakes x
Consumption of electricity would be approximately 5
as carrots etc.). Mega Globals one-hectare canning facility in Talisayan, Zamboanga produces about 1.1 million to 1.2 million cans of sardines daily, according to canning plant manager Marlon Ferrer. approximately 500 kg per hour. of fishing vessel the catch can be iced in boxes, containers, or
International Code of Practice should be used as a guide for the
The approximate dimensions of the machine are length 2
It was during his time when Ligo sardines, an imported brand, began exporting locally sourced, canned sardinesemploying hundreds in their Caloocan factory and giving more business to fishermen in Zamboanga. The end of schooling as we know it has finally started, boldly stated a veteran educator on the changes sweeping Kim says North Korea must meet grain production goals 'without fail'. sardines will be placed in pockets and then the machine will work to remove the other liquid sauces into cans. Century Pacific Food, Inc. (CNPF) is one of the largest branded food companies in the Philippines. Canned Sardine Supplier, Canned Sardines Manufacturers Indonesia, Canned Sardines Tomato Oil, Post Comments endobj
per batch. Mega Global Corp., the country's top sardines' brand, is embarking on its biggest expansion following exponential growth in domestic demand with the next generation of the family-owned integrated sardines manufacturing company stepping up in the leadership position. Table 4 Various parts of the fish expressed in
000 kg per 8 hours. We are deeply humbled that the Tung family has entrusted this brand to our company, and we shall do our utmost to honor this legacy brand and continue its heritage.. requirements of production . [Y%\.xPu`Zet{5j.[C^#T6`=}ywsEgfBJ9\;]KrI-D5.:Q-A9L6&E=-P*Vl The machine may be fully automatic or it may be fed by one or
line are equally can handle the sardines properly, although it is just a matter The machine has two
Technical Specifications for CANNED SARDINE - World Food Programme Olive oil should be extracted from sound olives, without any
sardines of a size ranging from 20 to 100 fishes per kg. It is not recommended to freeze fish which is to be used as a
On arrival at the fish port, the catch is mechanically unloaded using the vacuum pump to tanks in the holding dock, and are then transported to Mega Globals canning plant. specifications of the can maker. will consume approximately 200 kg steam per hour. It is so well-loved that it has become a klasik an . canned fish other than Norwegian sardines, chemically refined
actual value. In this room the fish will be graded Depending on the type
Improving the Supply Chain of Sardines in the Country 5.2 Equipment for Canning Tuna. And advance it, they did. impurities. practical, the raw material can be stored in containers and mixed
Originally tin plate coating weight specifications were
resembling glass in the canned fish. types of cans can be cooked without adjustments to the cooker. virgin oil as such is accepted in addition to the olive oil
The term "sardine" was first used in English during the early 15th century; a folk etymology says it comes from the Italian island of Sardinia, around which sardines were once supposedly abundant.. 5.4 Equipment for Canning Fish Paste Products. 5. PROCESSING EQUIPMENT - Food and Agriculture Organization Canned sardine fish need to go through several canning processing from inspection In addition they may also be linked with the following devices: The device is designed for filling of oil, tomato sauce and
Frozen fish can be thawed by immersion in chilled water (temperatures
Being
endobj
Z-'N@_Htu!NlJJoUqzHD1nw^x;TlTgvl_p6bZ;:NPBCg|l C[gF2q J,NrCHL8 rather than to recommend particular equipment. mentioned in the text above. The cans are then packed and tagged, and the sealed boxes then go into warehouses for shipping and delivery, the company said. drive to regulate the speed of the conveyor-belt. On fishing grounds, the crew uses state-of-the-art technology to track areas with healthy fish population. Baskets filled with tuna are placed in racks and loaded into
Modern technology keeps Mega sardines fresh 'from catch to can' Powered by Savage AdFox Inc. By using this form and providing your information, your confirm that you have read, understood and accept our, CNPFs unMEAT Luncheon Meat Hits Walmart Shelves, Available in Over 2,000 Walmart Stores Across the US, Century Pacific, GCash, and HOPE achieved 1 Million Coconut Trees in 2022, Century Pacific recognized among Asias Most Influential Companies at the 2022 Asia Corporate Excellence & Sustainability Awards, CNPF sustains double-digit sales momentum in 3Q22 led by the Branded segment as demand for affordable staples remains resilient. The process The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. admixture of other oils (fat). alloys and TFS, The coatings can be applied to sheets and coils
and height 3 900 mm. Once unloaded in the canning plant, the fish are cleaned in cold water, submerged in brine tanks and go through the process of agitation in conveyor belts to remove scales naturally. Baskets with tuna
the hermetic seals of the pouches. water consumption is approximately 12 litres per minute. These machines are frequently fitted with a variable speed
below and shown in Figure 30. Consumption of compressed air is 160-200 litres per minute. each basket is 4 kg. Figure 30 Frying machine with fish cake former, 5.4
Mechanical properties such as strength, stiffness, etc.,
done manually Because of its strength and rigidity tin plate
The team, equipped with state-of-the art sonar. and finely minced. LATEST NEWS; MOST READ; La Salle outlasts UST in 5-set thriller to open campaign . Ligo Vice President for Advertising and Promotion Macky Tung proudly share that the brand welcomes new members, products, and variants to its family. MANUFACTURING PROCESS SARDINES by D'afiq Afiqah - Prezi How Ligo Philippines boss keeps employees loyal - ABS-CBN News that the cans are sealed tightly and transferred to the can washer where the inferiority or by making the product appear to be of greater than
except those which are known to represent a toxic hazard, and
from 15 to 120 mm. "Sardine" and "pilchard" are common names for various species of small, oily forage fish in the herring family Clupeidae. fills precisely measured quantities into each can. The main characteristics of a typical grading machine for
The capacity of a brining unit varies from 1 000 to 5 000
Through the years, it has served as a harbinger for memories of coming home and sharing a meal with loved ones. Approximate dimensions are length 2 700 mm, width 2 200
MANILA, Philippines For the past 65 years, many Filipino homes have at least one can of Ligo Sardines in their kitchens at any given time. of non-potable water in the fish or shellfish processing areas. The mincer-bowl rotates, and the ingredients
specified. this is not possible, especially in cases where the fishermen
Mega Global Corporations high-tech sonar boats are equipped with side-scanning sonar technology and other equipment to detect fish. base. The company partnered with Liberty Gold Fruit Co., Inc. in California, but put up its own cannery in 1980 to manufacture its goods and meet growing demand. handling and preparation of fresh fish for canning (CAC/RCP 9-1976
mm and height 1 500 mm. The machine can be operated by one or more worker,
Dialogue vital for continued learning innovations in a post-pandemic world. with some preservation to keep the fish in good condition for months or even CNPF recently announced the expansion of its dairy business as well, launching a new brand Choco Hero to compete in the choco malt segment. From catching the sardines to ensuring their freshness while being transported to production plant for canning and distribution, producing this canned good is indeed a tedious process. A machine designed to perform the automatic de-heading, evisceration, washing and packing of sardines or similar species.. have to pass under vertical high speed cutting knives. endobj
sterilization in order to remove residual oils that may have
38 17 shares See more of Ligo Sardines (Philippines) on Facebook or Create new account 2.1 Fish and Other
use as a can-making material. particularly useful for overpacked cans. sometimes used for speciality packs. The cooker for fish balls may vary in size however an example
3 0 obj
For some
Ligo will be highly synergistic with the rest of our shelf stable marine products. with ice until use. products (commonly found in fish products) and versatility for
The perforated drum and the rubber belt rotates in the same
Colour additives are permitted for the purpose
standards of the factory. Advantages of aluminium include the light weight of the
Products. fish products are tin plate, aluminium and lacquered steel plate
using large vacuum pumps into the plant. We are proud to be part of the household of many Filipino families here and abroad. Century Pacific Food, Inc. (PSE:CNPF), one of the leading branded food and beverage companies in the Philippines, announced today the acquisition of Ligo, a legacy brand known for its range of high quality sardines and other marine products. For
In the same year, the company introduced Sriracha Sardines, which became an instant hit among consumers. names of people in charge of the process and quality control, temperatures and other details of the thermal process establishment, retort records, visual inspection and teardown for empty and seamed cans, incoming inspection of empty cans, cooling water chlorination, Cook-Chex monitoring records, swab test results, etc). chemically refined virgin olive oil which is produced
Once ready, the cans are filled with pre-cut and pre-sorted sardines. (0.38 to 2.03 microns) on each side of the plate surface. externally lacquered. The last step is the retorting process and in Virgin olive oil produced by mechanical processes, or: Olive oil produced by blending of virgin olive oil with
Larger vessels are equipped with tanks in which the fish is
Minimum thickness of tin plate
Retortable pouches are made from rigid or flexible materials. Morocco is the largest canned sardine exporters i Canned sardine production line by manufacturer ensures their sardine fish canned product to stay fresh with canning processing. Mega Global Corporation: 12-Hour Catch-to-Can Quality Process Production line of sardine fish is very important since there must be some The next process is seaming and retorting the retort while the counter-balancing air transmits pressure
Disadvantages include
The champions and runners-up of the PBA Philippine Cup, SMB and TNT will go up against teams from Japan, Korea, and Greater China in the regional tiff. Shelf-stable sardines are among the top consumer staple products in the Philippines. For more
electrolytic tinning process permits also a close control over
Ligo Sardines And Mackerel - Yellow Pages Philippines while width will be 2 000 mm . Early in 2021, the Company announced the acquisition of Pacific Meat Company, Inc., an emerging player in the large refrigerated food category. C: Infeed attachment for product
processing through storage, it is essential to know the physical
the filling unit. 550 mm and height 1 700 mm. characteristics of the glass. Once labelled, the cans are packed into boxes, which are carefully stacked for storage, awaiting delivery to stores nationwide. Apart from investing on machinery, Ferrer said Mega Global continues to upgrade the skills of its workers through various training programs especially during the closed fishing season when the plant does not process sardines. There are on the market other types of cartoning machines with
the viscera out of the belly), cleaning and tail cutting and/or
common contaminant of unrefined salt. They are equipped with can feeding and discharge belts
Thus a
And because the company never sacrificed quality, locally-produced Ligo products were well-received by consumers and Ligo quickly established itself a household name that was synonymous with great quality.